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Sandwich system for renovation of orthotropic steel bridge decks.

Journal Paper
S. Teixeira de Freitas, H. Kolstein, and F. Bijlaard.
Journal of Sandwich Structures and Materials, Volume 13, Issue 3, pages 279–301.
Publication year: 2011

A sandwich system of two steel faces and a polyurethane core is studied as a renovation system for orthotropic steel bridge decks. An experimental program has been carried out aiming to better understand the sandwich beam flexural behavior. The temperature significantly affects the sandwich flexural behavior. Increase in the temperature decreases the sandwich stiffness and strength. The stiffness is more difficult to predict at high temperatures due to the viscoelastic behavior of the core. Stiffer and stronger renovation solutions can be achieved by putting the extra weight on the core thickness rather than on the faces thickness. Stresses on the deck plate can be reduced by 60–95% using this renovation system.

Composite bonded systems for renovations of orthotropic steel bridge decks

Journal Paper
S. Teixeira de Freitas, H. Kolstein, and F. Bijlaard
Composite Structures, Volume 92, pages 853–862
Publication year: 2010

The renovation solution for orthotropic steel bridge decks studied consists of bonding a second steel plate to the existing steel deck in order to reduce the stresses and increase the lifespan of the orthotropic bridge deck. A parametric study was carried out on the flexural behaviour of beams representing the renovation solution using experimental and analytical studies. The influence of different thicknesses, temperatures and spans was tested. The results obtained for the stress reduction factor show that it is independent of temperature. More efficient solutions can be achieved when minimizing the second steel plate thickness and maximizing the adhesive layer thickness reducing the weight and increasing the stiffness of the composite structure. Both elastic behaviour and yield load of the composite beams are dominated by the steel plate properties and therefore not affected significantly by temperature. However, the ultimate failure of the beams occurs by shear of the adhesive layer, the properties of which are affected by temperature.

Orthotropic Deck Renovation of the Movable Bridge Scharsterrijn

Conference Paper
S. Teixeira de Freitas, M.H. Kolstein, F.S.K. Bijlaard & W.H.M.Souren
In Nordic Steel Construction Conference, pages 105–111, Malmo, Sweden, September 2-4, 2009.
Publication year: 2009

Orthotropic steel bridges experienced early fatigue failures of several welded connections in the steel deck plate. Solutions to enlarge the fatigue life of the existing movable decks include the bonding of a second steel plate of 6 mm to the existing 12mm deck. The adhesive is a thin epoxy layer, vacuum infused between the two steel plates. This renovation technique was for the first time applied on the orthotropic deck of the movable Bridge Scharsterrijn. In this paper, the results from static measurements performed on the old and renovated deck are presented. The tests were carried out with a calibrated truck positioned on specific locations of the deck. The resulting strains in the deck plate at each location were recorded using strain gauges installed on the deck.
Strain influence lines were drawn for each strain gauge position and wheel load. After analyzing the results before and after the renovation, it can be concluded that the strain values decrease considerably after renovation. The strains measured at 15 mm from the welded connection between deck plate and stiffeners web reduce about 60 % in the deck plate and 40 % in the stiffeners web. As this is one of the critical details for the fatigue life of orthotropic bridges it can be concluded that this renovation technique seems to be a promising solution to extend the fatigue life of orthotropic decks of movable bridges.

IMPORTANCE OF INTERFACE LAYER ON BEHAVIOUR AND DURABILITY OF ORTHOTROPIC STEEL DECKS

Conference Paper
Sofia Teixeira de Freitas, Henk Kolstein and Frans Bijlaard
In International Orthotropic Bridge Conference 2008, Sacramento, California, USA.
Publication year: 2008

Deck plates of orthotropic steel bridges experienced early and threaten fatigue cracks at the heavy vehicle lane. Previous research developed a new stiffer surface layer for renovations of the fixed bridges based on reinforced high performance concrete. The study presented in this paper focuses on a possible renovation system for movable bridges in which a second steel plate is added to the existing bridge deck. The properties and durability of the interface layer between the two steel plates strongly influence the response and efficiency of the structure. The study focuses on two solutions, thin epoxy layer namely Bonded Steel Plates and thick polyurethane layer namely Sandwich Steel Plates. Structural calculations were carried out based on analytical solutions using
Classical Laminate Plate Theory and First order shear Deformation plate Theory. The different parameters of the renovations structures were varied and the results for the two solutions are compared. Based on the weight restrictions and geometrical properties of the existence deck plate, one can choose the most efficient interface layer from the material available, i.e., the lightweight structure solution that provides the increase of stiffness required for the renovation.

Experimental research project on bolted connections in bearing for high strength steel

Thesis
Sofia Teixeira de Freitas
Graduation Thesis, TU Delft, 2005
Publication year: 2005

The rules described in Eurocode 3 for bolts in bearing are dependent on end-distance, edge-distance and pitch for 8.8 and 10.9 bolt classes and are allowed to be used in plates of steel grade up to S700. However, these rules are based on test data of steel plates in mild steel and not for high strength steel, 8.8 and 10.9 steel classes in plates of steel grade up to S460. In fact “strong” bolts in “weak” steel plates. Steel grades of S690, S960 and even higher are being used in civil engineering structures more and more. So, in these cases “weak” bolts in “strong” steel plates.

In this study, a series of tests were carried out using specimens designed according to the rules of Eurocode 3 Part 1-8 “Design of Joints”, in order to investigate whether or not those rules are adequate to high strength steels. The experimental programme consisted in ten different types of specimens of one bolt joints made with steel grade S690. The end and edge distance varied. In total, thirty test were performed (three tests per each different type of specimens).

The test results showed that the rules given by Eurocode 3 are conservative using steel grade S690, mainly when edge distance is smaller than 1.5 d0. Therefore, a corrected function for the k1 factor of the bearing resistance formula given by EC3 is proposed based on a statistical evaluation according to Annex D of EN1990: Basis of Design (formerly Annex Z of Eurocode 3: Design of Steel Structures). This correction was made in the k1 factor, since the main differences between experimental values and theoretical values were found in tests specimens with different edge distances. The minimum values for the edge and end distances can also be reduced from 1.2d0 to 1.0d0 in case of steel grade S690.  Further investigations are necessary to see if this also holds to mild steels (from S235 to S700) as well.

EXPERIMENTAL RESEARCH ON SINGLE BOLT CONNECTIONS FOR HIGH STRENGTH STEEL S690

Conference Paper
Sofia Teixeira de Freitas, Peter de Vries, Frans S. K. Bijlaard
In Actas do V Congresso de Construcao Metalica e Mista, pages 679–688, Lisbon, Portugal
Publication year: 2005

There is a tendency to use more and more High Strength Steel (HSS) elements in civil engineering structures. The rules described in Eurocode 3 for bolted connections in bearing can be applied on joints of plates of steel grades up to S700. However, these rules are based on test data of connections with 8.8 and 10.9 class bolts in mild steel plates. In fact “strong” bolts in “weak” steel plates. With the use of S690, S960 or even higher grade plates, in combination with conventional bolts, this changes to “weak” bolts in “strong” steel plates.

In this study, a series of tests was carried out using specimens designed according to the rules of Eurocode 3, part 1-8 “Design of joints”. The aim of the study was to investigate whether or not those rules are adequate for high strength steels.

The experimental programme consisted of ten different types of specimens of single bolt joints made with steel grade S690. End and edge distances were varied. In total, thirty tests were performed (three tests per each different type of specimen). The test results show that the rules given by Eurocode 3 are conservative using steel grade S690, mainly when edge distance is smaller than 1.5d0. Therefore, a corrected function for the k1 factor of the bearing resistance formula given by Eurocode 3 is proposed. The proposed correction is based on a statistical evaluation of the test results according to Annex D of EN1990: Basis of Design (formerly Annex Z of Eurocode 3: Design of Steel Structures). This correction was made in the k1 factor, since the main differences between experimental values and theoretical values were found in tests specimens with different edge distances. The test results further show that using HSS plates, the minimal values of edge and
end distance can also be reduced from 1.2d0 to 1.0d0.